Aiki Na Ciki Na Injin Marufin Milk Ya Bayyana

Na atomatikInjin shirya madarayana aiwatar da zagayowar ci gaba don tattara madara. Kuna iya ganin injin yana amfani da nadi na fim ɗin filastik don samar da bututu a tsaye. Yana cika wannan bututu da madaidaicin ƙarar madara. A ƙarshe, zafi da matsi hatimi kuma yanke bututu a cikin jaka guda ɗaya. Wannan tsari mai sarrafa kansa yana haifar da manyan ribar inganci.

Wannan ingancin yana da mahimmanci a cikin babban kasuwa mai girma. Masana'antar sarrafa madara ta duniya tana nuna ci gaba da haɓakawa, yana nuna buƙatar fasaha mai sauri da aminci.

Mataki 1: Kirkirar Jakunkuna daga Fim

Tafiya daga nadi mai sauƙi na robo zuwa jakar madarar da aka rufe ta fara da ainihin tsari. Kuna iya kallo yayin da injin ke canza takarda mai laushi zuwa bututu mai siffa mai kyau, a shirye don cikawa. Wannan matakin farko yana da mahimmanci ga mutunci da bayyanar samfurin ƙarshe.

Ragewar Fim da Tashin hankali

Komai yana farawa da babban nadi na musamman na fim ɗin filastik wanda aka saka a bayan injin. Injin yana buɗe wannan fim ɗin kuma ya jagorance shi zuwa wurin da aka kafa. Tsayawa daidai adadin tashin hankali akan fim din yana da matukar muhimmanci.

Tsarin sarrafa tashin hankali na atomatik yana tabbatar da cewa fim ɗin ya kasance mai laushi da santsi. Wannan tsarin yana hana matsalolin gama gari kamar wrinkles ko mikewa. Yana sarrafa hanyar fim a hankali, yana haifar da isar da saƙon da ba shi da wrinkle daga nadi zuwa bututun kafa. Wannan ƙa'ida ta atomatik tana ba da garantin daidaitaccen jaka mai inganci kowane lokaci.

Pro Tukwici: An ƙirƙira na'urorin tashin hankali na ci gaba don rage karkatar da shaft da sarrafa hanyar yanar gizo ta hanyar rollers marasa aiki. Wannan ƙira shine mabuɗin don cimma daidaitaccen santsi, fim ɗin da ya dace da kowane jaka.

Samuwar Tube

Bayan haka, za ku ga fim ɗin lebur yana tafiya a kan wani sashi na musamman da ake kira abin wuya. Ƙunƙarar ƙirƙira, ko kafada, jagora ce mai siffar mazugi. Babban aikinsa shi ne ta lanƙwasa fim ɗin lebur a siffata shi zuwa madauwari mai kama da bututu.

Bayan ya wuce abin wuya, fim ɗin yana nannade wani dogon bututu mai zurfi wanda aka sani da bututun kafa. Gefuna biyu a tsaye na fim ɗin suna zagaye da wannan bututu. Wannan haɗe-haɗe yana haifar da ɗinki wanda ke shirye don hatimi. Nisa daga cikin bututun kafa yana ƙayyade faɗin ƙarshen jakar madarar ku. Zaɓin fim kuma yana da mahimmanci. Fina-finai daban-daban suna ba da matakan kariya daban-daban da rayuwar rayuwa.

Fim ɗin kanta dole ne ya sami takamaiman kaddarorin don yin aiki daidai a cikin babban sauriInjin shirya madara:

· Santsi: Fim ɗin yana buƙatar ƙasa mai ƙarancin juzu'i don yawo ba tare da wahala ba ta cikin injin.

Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa: Dole ne ya kasance mai ƙarfi don jure wa dakarun ja da injina ba tare da tsagewa ba.

· Damuwar Jikin Sama: Sama yana buƙatar magani, kamar maganin korona, ta yadda bugu tawada ta tsaya daidai.

· Ƙunƙarar Zafi: Fim ɗin dole ne ya narke kuma ya haɗa da dogaro da gaske don ƙirƙirar hatimi mai ƙarfi, mai ƙarfi.

Rufe Fin Na Tsaye

Tare da fim ɗin da aka nannade a kusa da bututun kafa kuma gefunansa sun mamaye, mataki na gaba shine ƙirƙirar hatimin tsaye. Wannan hatimin yana gudana ƙasa da tsawon jakar kuma ana kiransa "hatimin tsakiya" ko "hatimin fin."

Injin yana amfani da sanduna masu zafi guda biyu a tsaye waɗanda ke danna gefen gefuna na fim ɗin. Don jakunkuna na madara da aka yi daga fim ɗin polyethylene (PE), hanyar da aka fi sani shine rufewa.

Hatimin ƙwanƙwasa yana aiki ta hanyar aika saurin bugun wutar lantarki ta hanyar waya mai rufewa. Wannan nan take yana dumama wayar, wanda ke narkar da filayen filastik tare. Ana amfani da zafi na ɗan lokaci kaɗan kafin filastik ɗin ya huce kuma ya ƙarfafa, yana samar da haɗin gwiwa mai ƙarfi na dindindin. Wannan ingantaccen tsari yana haifar da suturar bututun a tsaye, yana shirya shi don cika da madara a mataki na gaba.

Mataki na 2: Madaidaicin Cika Madara

Bayan injin ya samar da bututun tsaye, mataki mai mahimmanci na gaba shine cika shi da madara. Za ku ga tsarin yana aiki tare da sauri mai ban mamaki da daidaito. Wannan matakin yana tabbatar da cewa kowane jaka ya ƙunshi ainihin adadin madara, a shirye don mabukaci. Tsarin shine cikakkiyar haɗakar aikin injiniya da kulawar tsabta.

Ƙirƙirar Hatimin Ƙasa

Kafin a ba da kowane madara, dole ne injin ya rufe ƙasan bututun fim. Wannan aikin yana haifar da tushe na jaka. Saitin muƙamuƙi na kwance a kwance suna motsawa don yin wannan aikin. Wadannan muƙamuƙi suna zafi kuma suna amfani da matsa lamba ga fim ɗin.

Wannan aikin rufewa yana da inganci sosai saboda yana yin ayyuka biyu a lokaci ɗaya. Kuna iya lura da yadda jaws ke ƙirƙirar hatimin ƙasa na sabon jakar yayin da suke ƙirƙirar hatimin babban jakar da ke ƙasa da shi.

1.The kwance sealing jaws matsa kasa na bude fim tube. Wannan yana haifar da hatimin farko don sabuwar jaka.

2.Wannan aikin guda ɗaya yana rufe saman jakar da aka cika a baya tana rataye a ƙasan sa.

3.A cutter, sau da yawa hadedde a cikin jaws, sa'an nan ya raba da ƙãre jakar, wanda saukad a kan wani conveyor bel.

4.The jaws saki, barin ku da wani a tsaye shãfe haske tube wanda yanzu shãfe haske a kasa, forming wani fanko, bude-topped jaka a shirye don cika.

Tsarin Matsakaicin Ƙarfafawa

Zuciyar aiwatar da cikawa shine tsarin ƙara yawan adadin kuzari. Aikin wannan tsarin shine auna madaidaicin adadin madara ga kowane jaka. Daidaito shine mabuɗin, yayin da injunan zamani suka sami juriyar juriya na kawai ± 0.5% zuwa 1%. Wannan madaidaicin yana rage sharar samfur kuma yana ba da garantin daidaito ga mabukaci.

TheInjin shirya madarayana amfani da takamaiman nau'in tsarin allurai don cimma wannan. Nau'o'in gama-gari sun haɗa da:

Pilers na Piston na Pistangal: Waɗannan suna amfani da piston suna motsawa ciki a cikin silinda don zana a ciki sannan tura fitar da madara.

Mitar Ruwa: Waɗannan tsarin suna auna ƙarar madara yayin da take gudana ta cikin bututu da cikin jaka, suna kashe bawul da zarar an kai ƙarar abin da ake nufi.

· Tsarin Dosing na Pneumatic: Waɗannan suna amfani da matsa lamba na iska don sarrafa tsarin cikawa, suna ba da ingantaccen aiki da tsabta.

Shin Ka Sani? Kuna iya daidaita ƙarar cikawa cikin sauƙi akan injunan zamani. Yawancin tsarin suna amfani da iko masu motsi, suna ba ku damar canza adadin adadin don nau'ikan jaka daban-daban (misali, 250 ml, 500 ml, 1000 ml) kai tsaye daga kwamitin sarrafawa ba tare da wani kayan aikin hannu ba.

Bayar da Madara a cikin Aljihu

Tare da jakar da aka kafa kuma an auna ƙarar, ana ba da madara. Nonon yana tafiya daga tanki mai riƙewa ta cikin bututun tsafta zuwa bututun mai cikawa. Wannan bututun ƙarfe yana shimfiɗa ƙasa zuwa saman buɗaɗɗen jakar.

Zane na bututun cikawa yana da mahimmanci don cikawa mai tsabta da inganci. Ana amfani da nozzles na musamman na anti-kumfa don rage tashin hankali yayin da madarar ta shiga cikin jaka. Wasu nozzles ma suna nutsewa zuwa kasan jakar kuma suna tashi yayin da suke cika, wanda hakan yana rage tashin hankali kuma yana hana kumfa. Wannan yana tabbatar da samun cikakkiyar jakar madara, ba iska ba.

Nozzles kuma suna da nasihu masu hana ɗigon ruwa ko bawul ɗin rufewa. Waɗannan fasalulluka suna hana madara daga zubewa tsakanin cikawa, tsaftace wurin rufewa da kuma hana sharar samfur.

Don tabbatar da amincin abinci, duk abubuwan da suka taɓa madara dole ne su cika ƙaƙƙarfan ƙa'idodin tsafta. An tsara waɗannan sassa don sauƙi da tsaftacewa sosai. Mahimman ƙa'idodi sun haɗa da:

· 3-A Tsabtace Tsafta: Waɗannan ana amfani da su sosai a cikin masana'antar kiwo kuma suna kafa ƙaƙƙarfan sharuɗɗa don ƙirar kayan aikin tsabta da kayan.

EHEDG (Turai Injiniya Tsafta & Ƙungiya Tsara): Waɗannan jagororin suna tabbatar da kayan aiki sun dace da dokokin tsabtace Turai ta hanyar ƙira da gwaji.

Waɗannan ƙa'idodin suna ba da garantin cewa tsarin rarraba ba daidai bane kawai amma kuma yana da tsafta gabaɗaya, yana kare inganci da amincin madarar.

Mataki na 3: Rufewa, Yanke, da Fitarwa

Yanzu kun ga fom ɗin jakar ku cika da madara. Mataki na ƙarshe shine jerin ayyuka masu sauri wanda ke rufe jakar, yanke shi kyauta, kuma ya aika da shi kan hanya. Wannan mataki yana kammala zagayowar marufi, yana mai da bututun da aka cika zuwa samfurin da aka shirya kasuwa.

Ci gaban Fim

Bayan an cika jakar, injin yana buƙatar cire ƙarin fim ƙasa don jaka na gaba. Kuna iya ganin ci gaban fim ɗin da madaidaicin tsayi. Wannan tsayin yayi daidai da tsayin jaka ɗaya.

Juyawa rollers ko bel suna riƙe bututun fim ɗin su ja shi ƙasa. Tsarin sarrafawa yana tabbatar da wannan motsi daidai ne. Wannan madaidaicin yana da mahimmanci don daidaitattun girman jaka da kuma sanya wuri mai dacewa don rufewa da yanke jaws. Dukkanin tsari yana aiki tare, don haka fim ɗin yana tsayawa a cikin kyakkyawan matsayi kowane lokaci.

Babban Rufewa da Yanke

Tare da jakar da aka cika a wurin, jaws ɗin da ke kwance a kwance suna rufewa. Wannan motsi guda ɗaya, ingantaccen aiki yana aiwatar da ayyuka biyu masu mahimmanci lokaci guda. Jaƙuman suna rufe saman jakar da aka cika a ƙasa yayin da suke ƙirƙirar hatimin ƙasa don jaka na gaba a sama.

A cikin jaws, ƙwanƙwasa mai kaifi yana yin aikin ƙarshe.

· Ƙwararren yanke wuka yana tafiya da sauri tsakanin muƙamuƙi.

· Yana yin yanke mai tsabta, yana raba jakar da aka gama daga bututun fim.

· Ayyukan rufewa da yankan sun dace daidai lokacin. Yanke yana faruwa ne bayan an yi hatimin, tabbatar da cewa ruwan ba zai lalata amincin hatimin ba.

Wannan tsarin aiki tare yana ba da garantin cewa kowane jakar an rufe shi da kyau kuma an raba shi da kyau.

Fitar Aljihu

Da zarar an yanke, jakar madarar da ta ƙare tana sauke daga injin. Za ku gan ta ta sauka a kan na'urar daukar kaya a kasa. Nan da nan wannan na'uran na'ura ya ɗauki jakar daga cikinInjin shirya madara.

Tsarin jigilar kayayyaki galibi ana yin su ne da bakin karfe don saduwa da ƙa'idodin tsafta. Ana amfani da ƙira na musamman kamar FlexMove ko AquaGard masu jigilar kaya don sarrafa fakiti masu sassauƙa kamar jakar madara da inganci.

Tafiyar jaka bata kare ba. Mai jigilar kaya yana jigilar jakunkuna zuwa kayan aiki na ƙasa don marufi na biyu. Matakan gaba na gama gari sun haɗa da:

· Jakunkuna na rukuni tare.

· Sanya ƙungiyoyi cikin akwatuna.

·Amfani da injin kwali don saka su cikin kwalaye.

· Rufe ƙungiyoyi don kwanciyar hankali da siyarwa.

Wannan sarrafa na ƙarshe yana shirya buhunan madara don jigilar kaya zuwa shaguna.

Mabuɗin Tsarin Na'urar tattara Madara

Maɓalli da yawa suna aiki tare a cikin aInjin shirya madaradon tabbatar da yana gudana cikin inganci, daidai, da tsafta. Kuna iya tunanin waɗannan a matsayin kwakwalwar na'ura, zuciya, da tsarin rigakafi. Fahimtar su yana taimaka muku ganin yadda ake sarrafa da kiyaye gabaɗayan tsarin.

Ƙungiyar Kula da PLC

Mai sarrafa dabaru na Programmable (PLC) shine kwakwalwar aiki. Wannan kwamfutar da ta ci gaba tana aiki a matsayin mai kula da tsakiya, tana sarrafa kowane aiki daga lokacin da kuka fara na'ura. PLC tana sarrafa ayyuka masu mahimmanci da yawa:

· Yana sarrafa saurin aiki na na'ura.

Yana kiyaye madaidaicin zafin rufewa.

· Yana saita madaidaicin nauyin kowane jaka.

Yana gano kurakurai kuma yana haifar da ƙararrawa.

Kuna mu'amala da PLC ta hanyar Manhajar Mutum-Machine (HMI), wanda galibi allon taɓawa ne. HMI yana ba ku cikakken bayyani na gani na tsari. Yana nuna sabuntawar matsayi na ainihin-lokaci kuma yana faɗakar da ku ga kowace matsala, sauƙaƙe matsala tare da haɓaka aikin ku.

Tsarin Dosing

Tsarin dosing shine zuciyar aiwatar da cikawa, yana tabbatar da cewa kowane jaka ya sami adadin madara daidai. Yayin da wasu injina ke amfani da filayen fistan, yawancin tsarin zamani suna amfani da mita kwararar maganadisu. Mitoci masu gudana sun dace da kiwo saboda suna auna girman madarar ba tare da amfani da karfi ba, wanda ke kare ingancin samfurin. Hakanan suna sauƙaƙa maka daidaita yawan adadin kuma sun fi sauƙi don tsaftacewa. Don kiyaye daidaito, dole ne ku yi gyare-gyare na yau da kullun. Tsaftacewa akai-akai da duba famfo, bawul, da hatimi suna hana toshewa da zubewa.

Tsabtace-in- Wuri (CIP).

Tsarin Tsabtace-in-Place (CIP) yana kiyaye tsaftar injin ba tare da buƙatar ɗauka ba. Wannan tsarin mai sarrafa kansa yana kewaya hanyoyin tsaftacewa ta duk sassan da suka taɓa madara. Zagaye na yau da kullun ya ƙunshi waɗannan matakai:

1. Pre-Rinse: Yana zubar da ragowar madara.
2. Wanke Alkali: Yana amfani da maganin caustic kamar sodium hydroxide don cire kitse.
3. Acid Wash: Yana amfani da acid kamar nitric acid don cire ginin ma'adinai, ko "dutsen madara."
4. Kurkure Karshe: Yana wanke duk abubuwan tsaftacewa da ruwa mai tsabta.

Tabbatar da Tabbatarwa: Bayan sake zagayowar CIP, zaku iya amfani da kayan aiki kamar mitar ATP. Wannan na'urar tana bincika duk wani abu da ya rage, yana mai tabbatar da cewa saman suna da tsafta da gaske kuma suna shirye don aikin samarwa na gaba.

Kun ga yadda injin tattara kayan madara ke yin zagayowar da ba ta dace ba. Yana samar da bututu daga fim, ya cika shi da madara, sannan ya rufe kuma ya yanke jakar kyauta. Wannan tsari mai sarrafa kansa yana ba ku babban gudu, tsafta, da daidaito, yana samar da dubban jaka a kowace awa. Makomar wannan fasaha kuma tana ci gaba tare da sabbin abubuwa masu ban sha'awa.