Mashandiro emukati memukaka Packing Machine Anotsanangurwa

An automaticmukaka packing machineinoita denderedzwa risingaperi rekurongedza mukaka. Iwe unogona kuona muchina uchishandisa roll yepurasitiki firimu kugadzira yakatwasuka chubhu. Inozadza chubhu iyi nehuwandu hwemukaka chaiwo. Chekupedzisira, kupisa uye kudzvanywa chisimbiso uye cheka chubhu muzvikwama zvega. Iyi otomatiki maitiro inogadzira hukuru hwekugona kuwana.

Kushanda uku kwakakosha mumusika mukuru uye uri kukura. Indasitiri yepasi rose yekurongedza mukaka inoratidza kuwedzera kwakadzikama, ichisimbisa kukosha kwekukurumidza uye kwakavimbika tekinoroji.

Danho 1: Pouch Kuumba kubva Firimu

Rwendo rwekubva pamupumburu wakapfava wepurasitiki kuenda kuhomwe yemukaka yakavharwa inotanga nemaitiro ekuumba chaiwo. Unogona kutarisa muchina uchishandura shizha rakafuratira kuita chubhu yakanyatsogadzirwa, yakagadzirira kuzadza. Iyi nhanho yekutanga yakakosha pakuvimbika uye kutaridzika kwechigadzirwa chekupedzisira.

Firimu Kusunungura uye Kushushikana

Zvese zvinotanga nehombe roll yeakasarudzika epurasitiki firimu rakaiswa kumashure kwemuchina. Muchina unosunungura firimu iri uye unoritungamira kwakananga kunzvimbo inogadzirwa. Kuchengetedza huwandu hwakakodzera hwemakakatanwa pafirimu kwakakosha zvakanyanya.

Iyo otomatiki tension control system inovimbisa kuti firimu rinoramba rakapfava uye rakatsetseka. Iyi sisitimu inodzivirira matambudziko akajairika semakwinya kana kutambanudza. Iyo inonyatso gadzirisa nzira yemufirimu, ichigadzira dhizaini-isina wrinkle kubva mupumburu kuenda kune yekugadzira chubhu. Iyi otomatiki mutemo inovimbisa inowirirana uye yemhando yepamusoro pouch nguva dzese.

Pro Tip: Yepamberi tension masisitimu akagadzirwa kuti aderedze shaft deflection uye kutonga nzira yewebhu kuburikidza ne idler rollers. Iyi dhizaini ndiyo kiyi yekuwana yakatsetseka, isina kuunyana-isina firimu inokodzera muhomwe yega yega.

Tube Formation

Zvadaro, uchaona firimu rakafuratirwa richifamba pamusoro pechinhu chakakosha chinonzi forming collar. Iko kuumba collar, kana pfudzi, igwara rakaita sekoni. Basa rayo rekutanga nderekupeta firimu rakadzika uye kuigadzira kuita denderedzwa, chubhu-yakafanana fomu.

Mushure mokupfuura kora, firimu rinoputira pombi refu, isina mhango inozivikanwa sechubhu inoumba. Mipendero miviri yakatwasuka yefirimu inopindirana yakatenderedza chubhu iyi. Kupindirana uku kunogadzira musono wakagadzirira kuiswa chisimbiso. Upamhi hwechubhu yekugadzira inotaridza hupamhi hwekupedzisira hwehomwe yako yemukaka. Kusarudzwa kwefirimu kunokoshawo. Mafirimu akasiyana anopa mazinga akasiyana ekudzivirira uye hupenyu hwesherufu.

Iyo firimu pachayo inofanirwa kunge iine chaiyo zvivakwa kuti ishande nemazvo mune yakakwirira-kumhanyamukaka packing machine:

· Kupfava: Firimu rinoda nzvimbo yakaderera-inokweshana kuti inyungudike zvisina simba nemuchina.

·Tensile Strength: Inofanirwa kuve yakasimba zvakakwana kumirisana nemakanika ekudhonza masimba pasina kubvaruka.

·Surface Wetting Tension: Nzvimbo yacho inoda kurapwa, senge corona kurapwa, kuitira kuti inki yekudhinda ibatike nemazvo.

·Kupisa Kuvharika: Firimu rinofanira kunyunguduka uye kunyungudika zvakavimbika kuti rigadzire zvisimbiso zvakasimba, zvisingabvire.

Vertical Fin Chisimbiso

Nefirimu rakaputirwa pachubhu yekugadzira uye mipendero yaro yakapindirana, chiito chinotevera ndechekugadzira chisimbiso chakamira. Ichi chisimbiso chinodzika nekureba kwehomwe uye inowanzonzi "center seal" kana "fin seal."

Muchina uyu unoshandisa maviri akadziya ekuisa chisimbiso akatwasuka anodzvanya achipokana nemupendero wefirimu. Pamahomwe emukaka akagadzirwa kubva kupolyethylene (PE) firimu, nzira inonyanyozivikanwa ndeyekuisa chisimbiso.

Impulse sealing inoshanda nekutumira kukurumidza kurova kwemagetsi kuburikidza newaya yekuvharisa. Izvi zvinopisa pakarepo waya, iyo inonyungudutsa zvikamu zvepurasitiki pamwechete. Kupisa kunongoshandiswa kwekanguva purasitiki isati yatonhora uye inosimbisa, ichiita chisungo chisingagumi, chakasimba. Iyi nzira inoshanda inogadzira seam yakatwasuka yechubhu, ichigadzirira kuti izadzwe nemukaka muchikamu chinotevera.

Danho 2: Kuzadza Mukaka Kwazvo

Mushure mekunge muchina wagadzira iyo yakatwasuka chubhu, inotevera nhanho yakakosha iri kuizadza nemukaka. Iwe uchaona iyo sisitimu ichishanda nekumhanya kunoshamisa uye nemazvo. Iyi nhanho inovimbisa kuti homwe yega yega ine huwandu chaihwo hwemukaka, wakagadzirirwa mutengi. Iyo nzira ndeyekusanganiswa kwakakwana kwe mechanical chiito uye hutsanana kutonga.

Kugadzira Chisimbiso Chepasi

Pamberi pemukaka chero upi zvake unogona kugoverwa, muchina unofanirwa kuvhara pasi pemuchubhu wefirimu. Ichi chiito chinogadzira hwaro hwehomwe. Seti yeshaya dzakachinjika dzakanamira inofamba mukati kuti iite basa iri. Aya shaya anopisa uye anoisa kumanikidza kune firimu.

Ichi chiito chekuisa chisimbiso chinoshanda zvinoshamisa nekuti chinoita mabasa maviri kamwechete. Unogona kuona kuti shaya dzinogadzira sei chisimbiso chepasi chehomwe nyowani panguva imwe chete ichigadzira chisimbiso chepamusoro chehomwe pazasi pacho.

1.Iyo yakachinjika yekuisa chisimbiso shaya inosunga pasi peyakavhurika firimu chubhu. Izvi zvinogadzira chisimbiso chekutanga chehomwe nyowani.

2.Ichi chiito chimwechete chinosimbisa pamusoro pehomwe yakambozadzwa yakarembera pazasi payo.

3.Mucheki, kazhinji akabatanidzwa mushaya, anobva aparadzanisa homwe yakapedzwa, inodonhera pabhandi rekutakura.

4.Kusununguka kweshaya, kukusiya uine vertically sealed chubhu iyo ikozvino yakavharwa pasi, ichiita chihomwe chisina chinhu, chakazaruka-chakagadzirirwa kuzadza.

Volumetric Dosing System

Mwoyo wekuzadza maitiro ndeye volumetric dosing system. Basa rehurongwa uhu nderekuyera huwandu hwemukaka chaiwo pahomwe yega yega. Kurongeka kwakakosha, sezvo michina yemazuva ano inowana kushivirira kwekuzadza kwe ± 0.5% kusvika 1%. Kurongeka uku kunoderedza kuraswa kwechigadzirwa uye kunovimbisa kuenderana kune mutengi.

Themukaka packing machineinoshandisa imwe mhando yedosing system kuita izvi. Mhando dzakajairika dzinosanganisira:

· Mechanical Piston Fillers: Aya anoshandisa piston inofamba mukati mecylinder kukwevera mukati uye yobva yasundira kunze vhoriyamu yemukaka.

·Flow Meters: Masisitimu aya anoyera huwandu hwemukaka paanenge achiyerera nepapombi uye kupinda muhomwe, achivhara vharafu kana vhoriyamu yawakananga yasvika.

·Pneumatic Dosing Systems: Aya anoshandisa kudzvanywa kwemhepo kudzora maitiro ekuzadza, achipa kushanda kwakavimbika uye kwakachena.

Waizviziva Here? Unogona kugadzirisa zviri nyore vhoriyamu yekuzadza pamichina yemazuva ano. Masisitimu mazhinji anoshandisa zvidzoreso zvine mota, zvichikubvumidza kuti uchinje huwandu hwedosing kune akasiyana homwe saizi (semuenzaniso, 250 ml, 500 ml, 1000 ml) zvakananga kubva pane yekutonga pasina chero maturusi emaoko.

Kuburitsa Mukaka Muhomwe

Nehomwe yakaumbwa uye uwandu hwakayerwa, mukaka unobudiswa. Mukaka unofamba kubva mutangi rekuchengetera uchipfuura nemupombi dzehutsanana kuenda pamuromo wekuzadza. Iyi muromo inotambanukira pasi mukati yakashama pamusoro pehomwe.

Iyo dhizaini yekuzadza nozzle yakakosha kune yakachena uye inobudirira kuzadza. Special anti-foam nozzles inoshandiswa kuderedza mhirizhonga sezvo mukaka uchipinda muhomwe. Mimwe miromo inotonyura pasi pehomwe yosimuka painozadza, izvo zvinoderedza kubvongodza uye kudzivirira furo. Izvi zvinoita kuti uwane homwe yakazara yemukaka, kwete mweya.

Nozzles zvakare ine anti-drip matipi kana kuvhara-kuvhara mavharuvhu. Aya maficha anodzivirira mukaka kubva pakudonha pakati pekuzadza, kuchengetedza nzvimbo yekuvharira yakachena uye kudzivirira tsvina yechigadzirwa.

Kuti uve nechokwadi chekuchengetedza chikafu, zvese zvinobata mukaka zvinofanirwa kusangana nehutsanana hwakasimba. Izvi zvikamu zvakagadzirirwa nyore uye zvakakwana kuchenesa. Mitemo yakakosha inosanganisira:

·3-A Sanitary Standards: Aya anoshandiswa zvakanyanya muindasitiri yemukaka uye anoisa maitiro akasimba ehutsanana dhizaini dhizaini uye zvinhu.

·EHEDG (European Hygienic Engineering & Design Group): Aya mazano anovimbisa kuti michina inosangana nemitemo yehutsanana yeEurope kuburikidza nekugadzira uye kuedza.

Iyi miyero inovimbisa kuti nzira yekuparadzira haina kungojeka chete asiwo ine hutsanana hwakakwana, kuchengetedza kunaka uye kuchengetedzwa kwemukaka.

Nhanho 3: Kuisa chisimbiso, Kucheka, uye Kubvisa

Iwe zvino waona homwe fomu wozadza nemukaka. Danho rekupedzisira nderekutevedzana kwekukurumidza kwezviito zvinonamira homwe, kuibvisa, uye kuitumira munzira. Iyi nhanho inopedzisa kutenderera kutenderera, ichishandura chubhu yakazadzwa kuita chigadzirwa chakagadzirira musika.

Firimu Kufambira mberi

Mushure mekunge homwe yazadzwa, muchina unoda kudhonzera rimwe firimu pasi kuitira homwe inotevera. Iwe unogona kuona firimu richifambira mberi nehurefu chaihwo. Hurefu uhwu hunoenderana chaizvo nehurefu hwehomwe imwe.

Friction rollers kana mabhanhire anobata chubhu yefirimu uye oikwevera pasi. Iyo control system inoita kuti kufamba uku kwacho kwacho. Kurongeka uku kwakakosha pakukura kwehomwe kunoenderana nekuiswa kwakafanira kwekuvhara nekucheka shaya. Iyo yese maitiro inowiriraniswa, saka iyo firimu inomira munzvimbo yakakwana nguva dzese.

Pamusoro Kuisa Chisimbiso uye Kucheka

Nehomwe yakazadzwa iri panzvimbo, shaya dzakachinjika dzinovhara dzinovhara zvakare. Kufamba kumwe chete uku, kunoshanda kunoita mabasa maviri akakosha panguva imwe chete. Shaya dzinonamira pamusoro pehomwe yakazadzwa pazasi apo ichigadzirawo chisimbiso chepasi chehomwe inotevera pamusoro.

Mukati meshaya, blade inopinza inoita chiito chekupedzisira.

· Badza rebanga rakasarudzika rinofamba nekukurumidza pakati peshaya.

·Inoita kucheka kwakachena, kuparadzanisa homwe yakapedzwa kubva pachubhu yefirimu.

·Kuisa chisimbiso nekucheka zviito zvakanyatsorongwa nenguva. Kuchekwa kunoitika mushure mekunge chisimbiso chagadzirwa, kuve nechokwadi chekuti blade haikanganisi kutendeka kwechisimbiso.

Iyi nzira yakawiriraniswa inovimbisa kuti homwe yega yega yakavharwa zvakachengetedzeka uye yakapatsanurwa zvakachena.

Pouch Discharge

Kana yachekwa, homwe yemukaka yapera inodonha kubva pamushini. Iwe unozoiona ichimhara pane inoburitsa conveyor pazasi. Iyi conveyor inobva yatakura homwe yacho kubva pamukaka packing machine.

Conveyor masisitimu anowanzo kugadzirwa nesimbi isina tsvina kuti asangane nehutsanana zviyero. Madhizaini akasarudzika seFlexMove kana AquaGard conveyors anowanzo shandiswa kubata mapakeji anochinjika senge homwe dzemukaka zvinobudirira.

Rwendo rwehomwe haruna kupera. Mutakuri wekutakura anotakura mahomwe kuenda kumudziyo wezasi wepakeji yechipiri. Matanho anotevera akajairika anosanganisira:

·Kuunganidza homwe pamwe chete.

·Kuisa mapoka mumakireti.

·Kushandisa katoni muchina kuaisa mumabhokisi.

·Kupeta-peta mapoka kuti agadzikane nekutengesa.

Uku kubata kwekupedzisira kunogadzirira homwe dzemukaka kuti dziendeswe kuzvitoro.

Masisitimu Akakosha eMuchina Wekurongedzera Mukaka

Makiyi masisitimu akati wandei anoshanda pamwechete mukati amukaka packing machinekuona kuti inofamba nemazvo, nemazvo, uye zvine hutsanana. Unogona kufunga nezvazvo souropi hwomuchina, mwoyo, uye gadziriro yomuviri yokudzivirira zvirwere. Kuvanzwisisa kunokubatsira kuona kuti maitiro ese anodzorwa uye anochengetwa sei.

Iyo PLC Control Unit

Iyo Programmable Logic Controller (PLC) ndiyo uropi hwekushanda. Iyi komputa yepamberi inoita seyepakati controller, ichibata chiitiko chese kubva paunotanga muchina. Iyo PLC inogadzirisa akati wandei akakosha mabasa:

·Inodzora kumhanya kwemuchina.

·Inochengetedza tembiricha yekuvharisa chaiyo.

·Inotara huremu chaihwo hwehomwe yega yega.

·Inoona zvikanganiso uye inokonzeresa maaramu.

Iwe unodyidzana nePLC kuburikidza neHuman-Machine Interface (HMI), inowanzova yekubata-bata screen. Iyo HMI inokupa iyo yakazara yekuona yekuona maitiro. Iyo inoratidza chaiyo-nguva mamiriro ekugadzirisa uye kukuzivisa iwe kune chero matambudziko, kurerutsa matambudziko uye kuwedzera chibereko chako.

Iyo Dosing System

Iyo dosing system ndiyo moyo wekuzadza maitiro, kuve nechokwadi chekuti homwe yega yega inowana huwandu hwakafanira hwemukaka. Nepo mamwe machina achishandisa piston fillers, akawanda emazuvano masisitimu anoshandisa magineti kuyerera mita. Mamita anoyerera akanakira mukaka nekuti anoyera huwandu hwemukaka pasina kushandisa simba, izvo zvinodzivirira kunaka kwechigadzirwa. Ivo zvakare vanoita kuti zvive nyore kwauri kugadzirisa huwandu hwekuzadza uye zviri nyore kuchenesa. Kuti uchengetedze huchokwadi, unofanirwa kuita nguva dzose kugadzirisa. Kugara kucheneswa nekuongororwa kwemapombi, mavharuvhu, uye zvisimbiso zvinodzivirira kuvhara nekudonha.

Yakachena-munzvimbo (CIP) System

Iyo Yakachena-mu-Nzvimbo (CIP) system inochengeta muchina utsanana usingade kuubvisa. Iyi otomatiki sisitimu inotenderera yekuchenesa mhinduro kuburikidza nezvikamu zvese zvinobata mukaka. Yakajairika kutenderera inosanganisira aya matanho:

1. Pre-Rinse: Inobvisa mukaka wasara.
2. Alkali Wash: Inoshandisa caustic solution se sodium hydroxide kubvisa mafuta.
3. Acid Wash: Inoshandisa asidhi yakaita se nitric acid kubvisa mineral buildup, kana "dombo remukaka."
4. Final Rinse: Inosuka zvese zvinoshandiswa zvekuchenesa nemvura yakachena.

Validation Check: Mushure meCIP kutenderera, unogona kushandisa zvishandiso senge ATP mita. Chishandiso ichi chinotarisa chero chasara organic zvinhu, zvichisimbisa kuti nzvimbo dzakachena uye dzakagadzirira kugadzirwa kunotevera.

Iwe wakaona kuti muchina wekutakura mukaka unoita sei kutenderera kusina musono. Inoumba chubhu kubva mufirimu, inozadza nemukaka, uye yobva yavhara uye inocheka homwe yacho pasina. Iyi otomatiki maitiro inokupa iwe kumhanya kwakanyanya, hutsanana, uye kuenderana, kugadzira zviuru zvehomwe awa yega. Ramangwana reiyi tekinoroji riri kufambirawo mberi nehunyanzvi hunonakidza.